Moisture content of vacuum-dried amla slices
The initial moisture content of fresh amla was 88.49 ± 0.61 % (w.b.), consistent with earlier reports for high moisture fruits such as amla (Murthy and Joshi, 2007; Shree, 2022). After vacuum drying at − 600 mm Hg, a significant (p ≤ 0.01) reduction in moisture content was observed with increasing temperature (Table 1). The final moisture decreased from 12.41 ± 0.07 % d.b. at 60 °C to 11.47 ± 0.12 % d.b. at 75 °C, indicating an inverse correlation between drying temperature and moisture level. This trend can be attributed to the greater temperature gradient and vapour pressure difference established between the product surface and the surrounding drying air at higher temperatures, which enhances moisture migration and evaporation (Zeng et al., 2024).
Table 1. Moisture content (Mean ± SE)@ of dried amla slices at different drying temperatures
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Sample Type
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Drying Temperature (°C)
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Moisture content (% db.)
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MC (% db) After 3 Months - LDPE
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MC (% db) After 3 Months - PP
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Dried amla slices
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60
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12.410 ± 0.069c
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15.830 ± 0.051c
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13.846 ± 0.058c
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Dried amla slices
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65
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11.946 ± 0.109b
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14.513 ± 0.101b
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13.640 ± 0.101c
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Dried amla slices
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70
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11.576 ± 0.092a
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14.216 ± 0.069a
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13.086 ± 0.118b
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Dried amla slices
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75
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11.466 ± 0.116a
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14.170 ± 0.072a
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12.723 ± 0.054a
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F value
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25.810**
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106.158**
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34.253**
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@ Average of 3 trials * Significant (0.01 < p ≤ 0.05)
** Highly Significant (p ≤ 0.01) NS - Non Significant (p > 0.05)
During storage for 3 months, all samples showed a gradual increase in moisture content, indicating partial moisture uptake from the ambient air. The rise was more evident in low-density polyethylene (LDPE) packaging than in polypropylene (PP). At 60 °C, the moisture content increased from 12.41 % d.b. to 15.83 % d.b. in LDPE and from 13.85% d.b. to 14.17% d.b. in PP, while at 75 °C, the values rose from 11.47 % d.b. to 14.17 % d.b. (LDPE) and 12.72 % d.b. (PP). The higher gain in LDPE can be explained by its greater water vapour transmission rate (WVTR), which allows moisture exchange with the external environment. PP films, in contrast, exhibit superior barrier properties and lower permeability, effectively restricting water migration and maintaining the structural integrity of the dried product (Kumar et al., 2022).
The observed patterns align closely with previous findings. Kumar and Sagar (2012) reported that vacuum-dried amla slices attained a final moisture content of approximately 9-11 % d.b., significantly lower than those produced by solar or cabinet drying, confirming the efficiency of vacuum drying. Minj et al., (2018) also demonstrated a consistent reduction in moisture from 2.69 % to 2.22 % d.b. as the drying temperature increased from 50 °C to 70 °C. Similarly, Reshmi et al., (2018) observed that oven-dried amla slices had lower residual moisture and higher dehydration ratios than sun-dried samples, while Shree (2022) described the typical falling-rate drying behaviour of amla, dominated by internal diffusion mechanisms.
Drying behaviour and kinetics
The visual changes in amla slices during vacuum drying at different temperatures are shown in Figure 2.
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(a) Fresh sample
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(b) Pre-dried sample
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(c) Vacuum dried at 60 ℃
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(d) Vacuum dried at 65 ℃
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(e) Vacuum dried at 70 ℃
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(f) Vacuum dried at 75 ℃
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Figure 2. Visual comparison of Phyllanthus emblica (amla) slices at different stages of vacuum drying at 60-75 °C under − 600 mm Hg.
Effect of drying time on moisture content
The variation in moisture content of amla slices during vacuum drying at different temperatures (60-75 °C) under a pressure of − 600 mm Hg is shown in Figure 3. A steady reduction in moisture content was observed as drying time increased, regardless of temperature, exhibiting a typical drying curve with an initial rapid moisture removal, followed by a gradual decrease until equilibrium was reached. At 60 °C, the initial moisture content of 179.34 % d.b. decreased progressively to 12.3 % d.b. after 5.5 h of drying. When the temperature was increased to 65 °C, the drying time required to reach a similar final moisture level (11.96 % d.b.) reduced to 5 h, while further increases to 70 °C and 75 °C resulted in total drying durations of 4.5 h and 4 h, achieving final moisture contents of 11.57 % and 11.38 % d.b., respectively. Thus, the overall drying time decreased by approximately 9%, 18%, and 27% when the temperature was raised from 60 to 65, 70, and 75 °C, respectively.

Figure 3. Effect of drying time on moisture content
The observed trend can be attributed to the enhanced vapour-pressure gradient and internal moisture diffusivity at higher temperatures, which accelerate water migration from the interior of the product to the surface. During the early stages of drying, moisture is primarily lost through surface evaporation when free water is abundant, and there is a brief transient heating stage. As drying progresses, the surface becomes less saturated, and internal diffusion of bound water through cellular capillaries becomes the rate-limiting step, characterising the falling-rate period (Murthy and Joshi, 2007). The dominance of this falling-rate period in the present study aligns with the general drying behaviour of high-moisture fruits such as amla and mango, where internal diffusion mechanisms govern most of the drying process.
The decrease in total drying time with increasing temperature is consistent with earlier findings for amla dried under cabinet conditions at 50-70 °C, where higher temperatures produced shorter drying durations and lower final moisture contents (Minj et al., 2018). Similar behaviour has been observed during vacuum drying of mango pulp, where increasing the chamber plate temperature from 65 °C to 75 °C significantly reduced the drying time owing to the rise in effective moisture diffusivity (Jaya and Das, 2003). These reports corroborate the present observations that elevated temperatures promote rapid moisture removal due to increased internal vapour generation and greater driving force for diffusion.
In the current study, all drying curves showed a characteristic continuous decline in the falling rate phase, without a constant rate period, until the samples approached an equilibrium moisture content of approximately 11-12 % d.b. Such a moisture path corresponds closely to that reported for amla dried in fluidised-bed and tray dryers, where the equilibrium moisture content of 13 ± 1 % d.b. was reached within 150-240 min, depending on operating temperature and airflow (Murthy and Josh, 2007). Comparable final moisture ranges have also been reported for pear slices dried in vacuum-assisted infrared systems, with final values between 10.08 and 11.79 % d.b., and for amla fruits processed in solar dryers, achieving 2- 4 % (w.b.) within 7-16 h (Shree, 2022; Topuz et al., 2023).
Effect of drying time on drying rate
Across all temperatures, the drying rate time profiles (Figure 4) exhibited a brief initial acceleration to a peak followed by a continuous decline. At 60 °C, the drying rate rose to a maximum of 0.530 g g⁻¹ h⁻¹ at 0.5 h and declined to 0.304 g g⁻¹ h⁻¹ at 5.5 h. Raising the temperature to 65 °C increased the mass transfer rate, with a peak of 0.926 g g⁻¹ h⁻¹ at 0.5 h and a final rate of 0.341 g g⁻¹ h⁻¹ at 5.0 h. At 70 °C, the peak was 0.871 g g⁻¹ h⁻¹ (0.5 h) and the final rate 0.394 g g⁻¹ h⁻¹ at 4.5 h, while at 75 °C the peak reached 0.780 g g⁻¹ h⁻¹ (0.5 h) and the end value was 0.457 g g⁻¹ h⁻¹ at 4.0 h. The higher peaks at 65-70 °C relative to 60 °C indicate a stronger temperature-driven vapour pressure gradient under vacuum. Once available surface water is exhausted, capillary flow gives way to diffusion/vapour transport through cell walls and pores, as shown by falling drying rate curves after the initial peak (Murthy and Joshi, 2007).

Figure 4. Effect of drying time on drying rate
These results agree with previous studies on cabinet and solar dried amla, where the drying rate is initially high and decreases continuously with time, with greater initial rates at higher temperature (e.g., 6.78 to 0.55 min⁻¹ at 60 °C; 8.19 to 0.72 min⁻¹ at 70 °C) (Minj et al., 2013; Prajapati and Sheorey, 2023; Shree, 2022).
Overall, the present results confirm that vacuum drying follows the characteristic behaviour of high moisture plant materials. Higher temperatures increase the initial drying rate and shorten the falling rate period, while the applied vacuum (− 600 mm Hg) enhances drying by lowering the boiling point and reducing external resistance. This leads to a quick rise in the drying rate, followed by a gradual, diffusion-controlled rate.
Effect of drying time on moisture ratio
The variation in moisture ratio with drying time for vacuum-dried amla slices at temperatures ranging from 60 °C to 75 °C under a pressure of -600 mm Hg is shown in Figure 5. The moisture ratio (MR) decreased gradually with drying time at all temperatures, exhibiting the exponential type decay expected for fruit tissues under vacuum. At 60 °C, MR declined from 1.000 to 0.841 (0.5 h), 0.634 (1.5 h), and 0.341 (3.0 h), approaching 0.053 (5.0 h) and reaching 0.000 at 5.5 h. Increasing the temperature to 65 °C, MR fell to 0.729 (0.5 h), 0.359 (1.5 h), and 0.121 (3.5 h), reaching 0.000 by 5.0 h. At 70 °C, the decay was steeper with MR values of 0.754 (0.5 h), 0.447 (1.5 h), 0.188 (3.0 h), and 0.036 (4.0 h), reaching 0.000 at 4.5 h. The fastest reduction occurred at 75 °C, where MR decreased to 0.787 (0.5 h), 0.423 (1.5 h), and 0.148 (3.0 h), reaching 0.000 at 4.0 h. Collectively, these curves confirm that under − 600 mm Hg vacuum, the time required to attain MR = 0 (i.e., practical equilibrium under the test conditions) shortened from 5.5 h to 4.0 h as temperature increased from 60 to 75 °C (≈ 27% reduction).

Figure 5. Effect of drying time on moisture ratio
The sharp initial drop in moisture ratio indicates a substantial vapour pressure difference and low external resistance under vacuum, promoting rapid evaporation of easily accessible surface water. As drying continues, moisture movement inside the material slows down because it must diffuse through cell walls and internal spaces, leading to the long falling-rate phase typical of high-moisture plant materials. The steeper MR time curves at higher temperatures indicate that greater heat input increases the effective moisture diffusivity, speeding internal moisture movement and reducing the time to reach equilibrium. These behaviours are in line with oven-dried amla results, where MR declines exponentially over time and higher air temperatures show a faster decline (Raaf et al., 2022). They also agree with vacuum vs low-pressure superheated steam drying of amla flakes, where 75 °C achieved ≈ 20% shorter times to equilibrium than 65 °C at similar pressures due to a larger thermal driving force and higher diffusivity (Methakhup et al., 2005). In high-sugar fruit pulps and date types, similar temperature-dependent steepening of MR curves and shorter drying periods have been reported; transport is influenced by compositional and morphological variables (e.g., sugars, tissue thickness) (Amellal and Benamara, 2008). Studies on oven-dried amla have also reported an initial rapid drying phase followed by a diffusion-controlled stage. Higher drying temperatures and thinner slices consistently shorten the time required to attain lower moisture ratios (Raaf et al., 2021).
Effect of moisture content on drying rate
The variation in drying rate with moisture content for vacuum-dried amla slices at temperatures ranging from 60 °C to 75 °C under a pressure of -600 mm Hg is shown in Figure 6. In all cases, a continuous decline in drying rate was observed as the moisture content decreased, indicating that the entire process occurred predominantly in the falling-rate period. At 60 °C, the drying rate was highest (0.530 g g⁻¹ h⁻¹) at a moisture content of around 152.86 % d.b., and it gradually declined with increasing moisture loss, reaching 0.304 g g⁻¹ h⁻¹ at a terminal moisture content of 12.3 % d.b. Similarly, at 65 °C, the maximum drying rate of 0.926 g g⁻¹ h⁻¹ was recorded at 136.34 % d.b., followed by a steady decline through the mid-moisture range (100.62-42.22 % d.b.) and finally near 0.341 g g⁻¹ h⁻¹ at 11.96 % d.b. At 70 °C, the drying rate initially reached 0.871 g g⁻¹ h⁻¹ at 145.44 % d.b., decreasing progressively to 0.394 g g⁻¹ h⁻¹ at 11.57 % d.b., while at 75 °C, the rate started at 0.780 g g⁻¹ h⁻¹ at 155.36 % d.b. and reduced steadily to 0.457 g g⁻¹ h⁻¹ when the final moisture content approached 11.38 % d.b. These curves display the characteristic inverse relationship between drying rate and moisture content commonly observed in fruit matrices: the higher the moisture, the greater the availability of free water for evaporation; the lower the moisture, the greater the internal mass-transfer resistance. The overall decline in drying rate with decreasing moisture content indicates that water removal from amla slices was primarily governed by internal diffusion rather than surface (Murthy and Joshi, 2007).

Figure 6. Effect of moisture content on drying rate
A comparison across the four temperatures shows that higher temperatures produced both higher initial rates and shorter overall drying durations, highlighting the positive effect of temperature on moisture migration kinetics. The rise in temperature from 60 °C to 65 °C nearly doubled the peak drying rate (0.530 to 0.926 g g⁻¹ h⁻¹), while further increases to 70 °C and 75 °C maintained high initial rates, though with slightly reduced maxima, likely due to increased tissue shrinkage and reduced surface permeability at the highest temperature. Such behaviour has also been observed in temperature-sensitive fruit matrices, where excessive heating leads to local structural collapse, restricting internal moisture flow despite the elevated thermal driving force (Amellal and Benamara, 2008).
The present observations are in strong agreement with findings from cabinet-dried amla, where the drying rate decreased consistently with falling moisture content, and higher set temperatures yielded faster rates overall (Minj et al., 2013). Comparable results were also reported for vacuum-dried radish slices, where the drying rate increased with temperature but declined steadily as moisture content decreased, with no constant-rate period observed (Lee and Kim, 2008). In both studies, the relationship between drying rate and moisture content reflected diffusion-controlled behaviour typical of agricultural materials. Similarly, Shree (2022) observed that in solar and open-sun drying of amla, the drying rate decreased as the moisture content dropped.
Drying efficiency
The drying efficiency of the vacuum drying system increased progressively with increasing temperature from 60 °C to 75 °C, as illustrated in Figure 7. At 60 °C, the efficiency was 13.97 %, increasing to 15.42 % at 65 °C, 17.68 % at 70 °C, and reaching a maximum of 19.63 % at 75 °C.

Figure 7. Drying efficiency of vacuum-assisted drying of Phyllanthus emblica (amla) slices at 60, 65, 70, and 75 °C under − 600 mm Hg.
Various studies have reported similar effects of temperature and vacuum pressure on the drying efficiency of food products. Suryanto et al., (2021) observed that applying vacuum pressure significantly enhanced drying efficiency by approximately 11-12 % in coffee and cocoa beans compared with atmospheric conditions. The overall drying efficiency of vacuum-based systems in their study ranged from 31 to 36. Although the efficiency values in the present work (13.97–19.63 %) are lower, they are reasonable for a vacuum dryer operating on a laboratory scale.
Similarly, Prajapati and Sheorey (2023) reported that a natural-convection cabinet solar dryer for gooseberries (amla) achieved drying efficiencies of 38.61–43.75 %, whereas open-sun drying under the same conditions yielded only 12.5–14.1 %, illustrating the benefit of regulated drying temperature and enclosed air circulation. Furthermore, Djamila et al., (2021) found similarly low efficiencies (6.74 - 7.42 %) in a rotary vacuum dryer for oyster mushrooms, attributing the losses to mechanical and chamber maintenance energy, where the chamber retained a significant portion of the heat input to maintain target temperature rather than directly contributing to moisture removal.